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EricF
07-09-2005, 08:49 PM
I think this is the first real interesting FWD project here to my knowledge, so I'll try to take better pictures of it than the ones that are in this post :-P

This is by far the worst picture I have, but sadly the only one I have of the car's exterior (aside from one that is way under-exposed because I had the flash turned on).
I bought the car on E-bay for $1500 with a blown head gasket... I still have yet to see it run so hopefully the engine is all that is wrong.
http://www.pbase.com/image/45959875.jpg

When I pulled the valve cover and head, I discovered the problem was waaaaaay beyond just a blown head gasket:
http://www.pbase.com/image/42803080.jpg
Cams and lifters all rusty... Pulled the dipstick and it was a few quarts high. Not thinking, as is my wont, I put an oil pan under the thing to empty the oil... Well, the oil pan filled with the entire contents of the coolant system, and the oil from the car floated mischievously out of the pan and all over my driveway.
Pull the head, and check out contestant number 3!
http://www.pbase.com/image/42929665.jpg
My plans to just pop on a new head and head gasket set were now shot beyond any shadow of a doubt... Just check out that hot melting action!

Among the plus sides of the car:
Hm, modified?
http://www.pbase.com/image/42796544.jpg
http://www.pbase.com/image/42796548.jpg

The nicest 850 interior I've seen, except maybe Volvoman37's car which is practically new.
OK, so the pictures of the interior basically didn't come out well at all... This is prehistoric 1.3 megapixel Fujifilm camera we are dealing with here. Found under a rock. Carbon dating results aren't back from the lab yet but I'd guess about 100 years old.

So, now that I've got this car with a blown ass engine, I've got a number of opportunities in my garage to do anything I want with regards to a head or cams (you may spy cams in various places, they aren't gathered together):
http://www.pbase.com/image/45959868.jpg
http://www.pbase.com/image/45959869.jpg

One block:
http://www.pbase.com/image/45959871.jpg

The legendary skinny rods... Note tiny bore:
http://www.pbase.com/image/45959872.jpg

After much contemplation, a rebuild of that bottom end isn't in my budget at the level on which I would like to get it done (a pretty proper rebuild with new pistons and SPM rods).

So now in a wheelbarrow full of mulch (yes, moving an engine in a wheelbarrow is probably the dumbest thing we've ever done in that arena), there is a complete engine:
http://www.pbase.com/image/45959870.jpg

Here is a fuel rail with 395 cc hi-z blue injectors (note multiple modified ECU's in the background:
http://www.pbase.com/image/45959873.jpg

Here is some MSD thingy and some HID ballasts:
http://www.pbase.com/image/45959880.jpg

Now is where the project grows interesting. Of course, this is also where pictures become less frequent...

[Picture an MS board with one of Kenny's harnesses and all necessary sensors, next to an Apex'i AVC-R with all necessary wiring and harnesses, also an extra set of injector harnesses. Also a PenPC is sitting around somewhere]

Also unpictured is a BorisM knocksense unit, and here is a picture of a particular device that may be familiar to a member or two here:
http://www.pbase.com/image/45959867.jpg

Cell phone call Friday morning indicates that these have cleared customs and ought to be here from Sweden on Tuesday :) :
http://www.pbase.com/image/44936148.jpg
http://www.pbase.com/image/44936112.jpg
Guess which one I am using ;)

The downpipe used will be a 3-bung (one for WBO2, one for stock O2, and one for dedicated MS O2) of this production but of course designed for the angled 3" outlet instead of the conical 15G's: http://volvospeed.com/vs_forum/index.php?showtopic=26109 This piece won't be ready until I can get my turbo to Jesse and he can make one up... But hopefully that can be shortly after I get it to him :)

I will probably just go to an exhaust shop to have them put a V-band coupler on my IPD cat-back and link it to the downpipe that way. Should be a sweet exhaust note either way...

Right now, the engine is a couple bolts away from being pulled out, thanks largely to my garage friend:
http://www.pbase.com/image/45959879.jpg
And the enginee bay, if you can make anything out... That's the power steering pump and reservoir perched on the block:
http://www.pbase.com/image/45959878.jpg

I skillfully left my wiring diagrams 3.5 hours away from where the car is and where I am staying this weekend, so the wiring I get done tomorrow will probably be pretty limited... So the plan is to put the stock/supersprint exhaust on the yellow car I think-- to get the IPD stuff on the silver one, but mainly to get the other engine bolted in with the accessories on and both T-belt and serpentine on and tensioned and new. Hopefully get the injector wiring done at least, along with all the stand-alone sensors (coolant, AIT, and the no-brainers like the KS wiring and the TPS for MS... likely the AVC-R and bulk of MS will have to wait til next weekend).

Anyway, thanks for bearing with me through possibly some of the worst pictures ever. Hopefully it doesn't land me on anyone's bottom 5 list :-D

Just some proof to back up my big FWD talk... Well, proof that I even have a FWD car :lol:

For the record, the count (including parts on cars) is: 4 turbos, 7 FWD heads, 4 FWD blocks... Plus all my RWD stuff. It is my intention to clean/rebuild/port all the extra heads and sell them off, but I have a lot of intentions.

I'll let you go now, as that was probably a few pages of stuff. Till next time.

EricF
07-10-2005, 01:42 AM
Also, full gallery (if you want to see the pictures that were bad enough not to even be shown here!) :

http://www.pbase.com/thatcantbeavolvo/silver855t&page=all

EricF
07-10-2005, 04:23 PM
My camera still does not wish to focus. Talk about nice documentation photographs ruined :(

Anyway. Today the engine is out:
http://www.pbase.com/image/46009250.jpg
http://www.pbase.com/image/46009251.jpg

Going to keep the pan from this engine, as it has the low oil level sensor :)
Especially after what happened to the black wagon.
http://www.pbase.com/image/46009252.jpg

Neil Peart
07-10-2005, 04:32 PM
so whats goin in man?

any internal work?

ahah nvm..u just added stuff!

EricF
07-10-2005, 04:42 PM
so whats goin in man?

any internal work?

ahah nvm..u just added stuff!

Just a stock engine for now... Probably forever. Though headwork is not out of the question in the future... But if I get a built 5-cylinder it will likely go in my GT ;)

The 18T is the perfect turbo for a stock block 850, unless you start mixing and matching from other brands (like DSM turbos or the like). Should be good for about ~330 bhp without upgraded intercooler, and if I put my FMIC on, supposedly 335-340 bhp should be achievable. This comes from someone "in the know" :)

resa850
07-10-2005, 07:58 PM
Kick ass Eric looks like your making great progress! If things work out over the next month or so I may have some nice things to replace those skinny rods for you ;-)

Sorry haven't been around bud, been on vacation ;-) Dont get blown away, strap yourself to a tree or something :rofl:

linuxman51
07-10-2005, 08:04 PM
Kick ass Eric looks like your making great progress! If things work out over the next month or so I may have some nice things to replace those skinny rods for you ;-)

Sorry haven't been around bud, been on vacation ;-) Dont get blown away, strap yourself to a tree or something :rofl:


mmmhmm doug the cross dresser.

EricF
07-10-2005, 09:19 PM
Thanks Doug, you look great in T's handle!

Welll, if you need any help with those replacement parts and getting them where they need to go on this side of the country, wink wink say no more ;)

Stupid 24 hour Autozone didn't have a timing belt or a water pump, so looks like the engine won't be going in til the morning... But at least that gives me a chance to clean it up and like maybe spray paint the spark plug cover or something!

Well you guys ought to get pretty happy now, because the plug for the USB cable on the ultra camera 3000 has receded into the recesses of the camera casing, and is now unreachable for transferring pictures to the computer... Maybe I can con Isaac or Brendan into taking some pictures with theirs.

isaac
07-11-2005, 01:59 AM
Gee I wonder how you got that engine out all by yourself without a hoist.

EricF
07-11-2005, 02:37 AM
Gee I wonder how you got that engine out all by yourself without a hoist.

Isaac is a good friend and possibly the coolest turbobricks member, and has lent me his engine hoist to better lift the engine with.

isaac
07-11-2005, 10:37 AM
ooo my ears are burning!

EricF
07-12-2005, 01:14 AM
So today I couldn't wrangle the new engine into the bay... Brendan and I tried for awhile but it's definitely not a two-person job :(

Next Friday evening or Saturday night though, it's curtains for the empty engine bay!

On the bright side, I got the oil pan that has the oil level sensor on it all bolted on and sealed up, cleaned up the block/pan/head a tad bit, gave it a new timing belt and water pump, and should be good to go when it gets in the car :)

I sure am learning a lot more about these beasts though during this... Lots of bolts!