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-   -   Just another B234FT Conversion.. (https://forums.tbforums.com/showthread.php?t=203579)

MadDog_945 10-17-2010 04:57 PM

IC from KL which should fit with no mods.. nope.. it wont fit, even not when you beat the sh** out of it :roll: :grrr:

Problem is.. i cant DeWalt my car to fit that IC cause our Police bros will mothball my car and stuff. 300 bucks for the tin :( That was my new turbo... gnarf !

http://blaze.data-pirates.org/16v/maddog/oilpan001.jpg

And some nice to see'ers ;)
http://blaze.data-pirates.org/16v/oilpan008.jpg

http://blaze.data-pirates.org/16v/oilpan009.jpg

http://blaze.data-pirates.org/16voilpan010.jpg

http://blaze.data-pirates.org/16v/oilpan011.jpg

http://blaze.data-pirates.org/16v/oilpan012.jpg

stay tuned for next weekend ;)

MadDog_945 11-01-2010 07:26 AM

Some Progress :)

http://blaze.data-pirates.org/16v/hochtied/IMG_0889.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0890.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0891.jpg

Is it normal that all the bores are mostly covered by the gasket ?! looks stupid to me..
http://blaze.data-pirates.org/16v/hochtied/IMG_0892.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0893.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0894.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0895.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0896.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0897.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0898.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0899.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0900.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0901.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0902.jpg


Some Heavy Metal Action in the evening :D
http://blaze.data-pirates.org/16v/hochtied/IMG_0903.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0904.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0905.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0906.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0907.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0908.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0909.jpg

http://blaze.data-pirates.org/16v/hochtied/IMG_0910.jpg

JohnMc 11-01-2010 09:03 AM

http://www.volvopedia.de/images/madd...d/IMG_0904.jpg
I forget the exact application, but there's an early breather box that is shorter and clears that nicely. Lemme look in my gmail history and find my FCP order details...

EDIT: http://www.fcpgroton.com/product-exe...Turbo+Oil+Trap

Turbosteen 11-01-2010 02:57 PM

Quote:

Originally Posted by MadDog_945 (Post 3413360)
IC from KL which should fit with no mods.. nope.. it wont fit, even not when you beat the sh** out of it :roll: :grrr:

Problem is.. i cant DeWalt my car to fit that IC cause our Police bros will mothball my car and stuff. 300 bucks for the tin :( That was my new turbo... gnarf !

Don't exaggerate.. :-P

Your police bros won't see it if you paint it black and make it fit with some minor adjustments.
Since when does the police know stuff about cars:lol:

The engine looks nice!

MadDog_945 11-01-2010 04:53 PM

Quote:

Originally Posted by Turbosteen (Post 3438217)
make it fit with some minor adjustments.


But when this means DeWalting some parts which are responsible for stiffness ?! nope... not funneh

Turbosteen 11-02-2010 10:27 AM

Quote:

Originally Posted by MadDog_945 (Post 3438389)
But when this means DeWalting some parts which are responsible for stiffness

There are no body panels next to the IC that strengthen your car;-)
I already moved the IC and radiator package towards the engine since my car is from '82 and doesn't have the body panels to accomodate the IC in the stock position..

gotta love the German TüV:lol:

seb8191 11-09-2010 03:06 PM

Mad dog
That looks freaking awesome. That is some great documentation. Me and my Bro are going to be doing a 16V conversion and your setup looks great!. what EMS are you going to be using?

MadDog_945 11-10-2010 04:26 AM

Hi, thx :) first: im going to try this one on LH with a very smooth foot on the pedal and just a few turns und the boost controller ;) when this not works out for me i'll go something different.. got some contacts to megasquirters but never tried EMS on my own..

Also i have a good Adress to go for in my next summer holiday in sweden.. the guy from Halvarsson Racing seems to be the man for this kinda conversions with NIRAi+3

second: some Progress...


yeah yeah.. i know.. too small.. but... its just a fitting test ;)
http://blaze.data-pirates.org/16v/IMG_0916.jpg


new oilcatch from B23.. this time with F.E.B.S :oogle:
http://blaze.data-pirates.org/16v/IMG_0917.jpg
*fitting enhanced body shape*

http://blaze.data-pirates.org/16v/IMG_0918.jpg


/edit

@turbosteen you got some pics from your IC fit in ?

MadDog_945 11-10-2010 01:17 PM

just back from visiting my local dealer ;)

this is huuuuge :wtf: :omg:

http://blaze.data-pirates.org/16v/t3t70/IMG_0934.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0935.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0936.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0937.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0938.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0939.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0940.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0941.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0942.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0943.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0944.jpg


looked smaller on the shop pics :D hope that thing fits the 8v90+ header without DeWalting anything..

JW240 11-10-2010 02:04 PM

looks good :-D

stoni 11-10-2010 03:00 PM

Hi Krister,

looks good, now things are really heating up! :-P
Can't wait to see this engine in action, do you think that you are ready next season?

What about the authorities, are you able to legalize this work, or what's your plan?

Brgds, Dirk

MadDog_945 11-10-2010 03:50 PM

Hi Dirk,

the motor is going for tuev together with another 16v turbo from a VF member in the area of westphalen :)

Maybe this gonna work out.. or not.. we'll see.. if not.. it would be an expensive try'n error hehe ;)


btw.. im going to call you on friday.. got some question bout that e85 CSE.. my car ****ed me monday morining so i had to drive by bus to work.. :grrr:

i need coldstart enhancer.. quick.. :nod:

/edit

oh and my plan is: im allowed to take 5 days of my holidays over to next year.. so i have to do some holidays around x-mas.. 1st on my wishlist is an enginecrane ;)

ZVOLV 11-10-2010 03:58 PM

It will eventually spool.

MadDog_945 11-10-2010 06:45 PM

Quote:

Originally Posted by ZVOLV (Post 3453873)
It will eventually spool.



you think it's too big and will kick too late?

nathaninwa 11-10-2010 08:33 PM

That will spool just fine....its bigger than my 57 trim and smaller than my billet 5862 that Im about to put on.

Build looks nice.

MadDog_945 11-14-2010 05:50 PM

Some more Progress ;)

new flywheel from TTV for 850R Clutch.. its a lightweight.. really ;) 5,5KG i think.. will get it balanced soon.. my mums foodbalance pukes @ about 2.2 KG so i need another one ;)

http://blaze.data-pirates.org/16v/t3t70/IMG_0945.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0946.jpg

it fits the exhaust header.. yeah baby ;)

http://blaze.data-pirates.org/16v/t3t70/IMG_0947.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0948.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0949.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0951.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0953.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0955.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0956.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0957.jpg

swedish flag look for the igncable cover.. but do not paint when under 5°C ;) it looks and feels dry but it isn't :roll:
http://blaze.data-pirates.org/16v/t3t70/IMG_0958.jpg

http://blaze.data-pirates.org/16v/t3t70/IMG_0959.jpg


btw.. isnt it time to move this thread into showroom - projects?

rogerthechorister 11-16-2010 07:08 PM

Show us your turbo support strut?

MadDog_945 11-16-2010 07:15 PM

my what?

stoni 11-17-2010 03:38 PM

Deine Turbostuetze, der Lader ist so fett, der koennte abbrechen :)

MadDog_945 11-18-2010 04:36 AM

Mir is schon klar was gemeint is :grrr:

But im asking myself whatfor i need that brace ? And even when.. i just install the genuine one :D

ludi 11-19-2010 08:41 AM

Very nice project! The engine screams her for a aftermarket ecu! ;) The injectors could be getting a bit small for this hugh turbocharger, but we will see (with e85). Keep us up to date!

Greatings, ludi!

MadDog_945 12-13-2010 05:51 AM

Some more Progress :D

Finally managed to complete the oildrain, also the oilfeed... Man.. my fingertips look like swisscheese.. those steelshoses are some bad bitches :D

Oh.. and my intake incl FuelRail is painted and installed.. Also i found the best way to clock the hot and cold side for max vertical angle for the oilfeed/drain and matching the Wastegate..


http://blaze.data-pirates.org/16v/IMG_1051.jpg

http://blaze.data-pirates.org/16v/IMG_1052.jpg

http://blaze.data-pirates.org/16v/IMG_1053.jpg

http://blaze.data-pirates.org/16v/IMG_1054.jpg

http://blaze.data-pirates.org/16v/IMG_1055.jpg

http://blaze.data-pirates.org/16v/IMG_1057.jpg

http://blaze.data-pirates.org/16v/IMG_1058.jpg

http://blaze.data-pirates.org/16v/IMG_1059.jpg

http://blaze.data-pirates.org/16v/IMG_1060.jpg

http://blaze.data-pirates.org/16v/IMG_1061.jpg

http://blaze.data-pirates.org/16v/IMG_1062.jpg

MadDog_945 12-15-2010 04:07 AM

BTW.. the Yoshifab Adapter makes the exhaustheader move 1/2" to the firewall and also to the fender.. do you think its better to fab a brace which connects the bottom of the header to the block? just like oem?

Turbosteen 12-15-2010 04:49 AM

Still wondering why the IC would be a problem for the TüV and all the rest like the turbo, adapter plate etc. not..?
Especially the blue silicon hoses don't really make it look OEM style

Ruben 12-15-2010 04:59 AM

Just paint the ic black...
It's not like the turbo, stickers, piping, silicon hoses and couplers, oil lines etc look stock/oem.


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