Uncleknucklez
bruspeed
- Joined
- Apr 15, 2006
- Location
- Sacramento, CA
I threw these pictures up on IG, but I figured there were individuals who would be interested in seeing this that aren't on there. So....
I decided to design a file to rout out some 242 front door cards from aluminum earlier in the week. Volvo did us 240 guys a tremendous solid by making the doors essentially flat, with only a few minor bumps.
This is a pic of the original file I drew from a tracing of a spare door card I have
Here is the card after routing
And installed
Plan is to add material at the top, that will get break formed into a "radius" and have a flat to attach the inside window scraper. This card can re-use all of the OEM door parts, and I will run a strip of felt tape on the high parts of the door so there should be minimal rattles.
I decided to design a file to rout out some 242 front door cards from aluminum earlier in the week. Volvo did us 240 guys a tremendous solid by making the doors essentially flat, with only a few minor bumps.
This is a pic of the original file I drew from a tracing of a spare door card I have
Here is the card after routing
And installed
Plan is to add material at the top, that will get break formed into a "radius" and have a flat to attach the inside window scraper. This card can re-use all of the OEM door parts, and I will run a strip of felt tape on the high parts of the door so there should be minimal rattles.