A
Anonymous
Guest
Hello all! I've been lurking for awhile but finally have something to contribute. Allow me to introduce myself. My name is Dave Clark. You can think of me as John Lane's "Enabler". I'm a friend of John's and I'm the guy that did most of the fabrication work on the Fire Breathing Monster, also known as the Swedish Penis Enlarger or SPE for short. I'm the guy that did most of the stuff that John likes to take credit for. Oh yeah, that's the other reason I'm here, to bust John's balls. You guys aren't doing a good enough job of it! Don't worry, he can take it, John and I are well known on the Specialstage forum.
Anyway, there seems to be a lot of interest in the Fire Breathing Monster, people are always asking for info and pictures so I posted up a bunch. John is so humble on here it makes me sick! He's really not this modest in real life! (Ha ha, told you I was going to get you ) Like any project like this the has really been a collaborative effort. I did the original car prep: rollcage, seam welding, Lexan windows, seat mounting, exhaust system, etc. John handled the mechanical stuff. It turned into the Monster after the last rollover when John handed me a big honkin' turbo and a wad of hundred dollar bills and said, "Make it work."
I built the turbo manifold all the oil, water, and intercooler plumbing, mounted the intercooler, built the upper motor mounts, etc. John built the engine and did all the programming of the Electramotive injection. We were expecting maybe 250-300hp at the flywheel. We were all surprised when John tuned the car on a chassis dyno and ended up with 504 ft/lbs of torque at the rear wheels at 4000rpm, at only 11psi boost! Needless to say, everything downstream started breaking after that. First the splines started twisting off the axles. We went through several axles in a period of weeks. We changed axles shafts at every service at that first event. So the next step was a 9 inch Ford rearend. I found this drag racer guy near my shop that shortens axles and such. Turns out this guy has a machine shop in his garage and does all kinds of stuff. His name is Bill Scribner and the guy is a true artist. He built a 9" Ford rearend to bolt right into the Volvo, complete with 3.50 ratio gears on a spool, Moser 35 spline axles (an inch and a half in diameter!) and caliper mounts for Porsche Brembo 4 pot calipers. We ended up using Bill to make all kinds of stuff for us.
Well, once the rear end was bulletproof now the tranny started blowing up. Even with a Quaife straight cut close ratio gearset the M46 wouldn't live. Even with cryo treated Quaife gears they broke. We went through two Quaife gearsets. Back to the Amerikanski stuff. A Jerico 4 speed dogbox out of a Winston Cup stockcar was procured, along with a Quartermaster triple disc clutch. Again, John handed me all this stuff along with a wad of hundred dollar bills and said, "Make it fit." You see before we got the stuff I did some research and found that a super T-10 tranny from a Ford (which what the Jerico is based on) has some amazingly similar dimensions to the Volvo tranny. Overall length is very close, input shaft length and pilot bearing is identical. Bill Scribner performaed more artistry and modified the Volvo bellhousing to fit. Amazingly, the standard Volvo clutch fork and throwout bearing work perfectly on the Quartermaster clutch. Because the Jerico is bigger and the shift linkage is external I had to make the tranny tunnel bigger. This required some creative sheetmetal work. I also had to extend the external shift linkage further back, which was a pain in the ass. Oh, but was it worth it! Now we have a bulletproof drive train. Oh yeah, I also had to install a Ford F150 driveshaft. Anyway, it's fun to slam the gears in the dogbox.
Another friend of ours, John Vanlandingham, also has a hand in this car. He has supplied some engine parts, as well as the Ford Escort Cosworth Group A front suspension and brake pieces, and the RS200 Group B wheels to fit them. I supplied the DMS front struts and rear shocks. The car is always evolving.
On the cosmetic side, John's former victim, I mean codriver, always used to take care of the paint work with spray cans. It looked better than it sounds. After the last roll John had one of his sponsors, C&S Autobody, replace damn near the whole body. They cut it off behind the front seats and put on a whole rear half of the body and full roof from a 1980 240, right over the rollcage. The only original body part is the valance panel below the windshield. We ran a couple rallies and then they painted it blue. I painted the yellow flames after that, inspiring the name "The Fire Breathing Monster."
I've got a photo album up at Printroom.com to put images to all the talk about this crazy car. Here's the link:
http://www.printroom.com/ViewAlbum.asp?userid=oppositelock&album_id=124351
-Dave Clark
(John Lane's Enabler)
Anyway, there seems to be a lot of interest in the Fire Breathing Monster, people are always asking for info and pictures so I posted up a bunch. John is so humble on here it makes me sick! He's really not this modest in real life! (Ha ha, told you I was going to get you ) Like any project like this the has really been a collaborative effort. I did the original car prep: rollcage, seam welding, Lexan windows, seat mounting, exhaust system, etc. John handled the mechanical stuff. It turned into the Monster after the last rollover when John handed me a big honkin' turbo and a wad of hundred dollar bills and said, "Make it work."
I built the turbo manifold all the oil, water, and intercooler plumbing, mounted the intercooler, built the upper motor mounts, etc. John built the engine and did all the programming of the Electramotive injection. We were expecting maybe 250-300hp at the flywheel. We were all surprised when John tuned the car on a chassis dyno and ended up with 504 ft/lbs of torque at the rear wheels at 4000rpm, at only 11psi boost! Needless to say, everything downstream started breaking after that. First the splines started twisting off the axles. We went through several axles in a period of weeks. We changed axles shafts at every service at that first event. So the next step was a 9 inch Ford rearend. I found this drag racer guy near my shop that shortens axles and such. Turns out this guy has a machine shop in his garage and does all kinds of stuff. His name is Bill Scribner and the guy is a true artist. He built a 9" Ford rearend to bolt right into the Volvo, complete with 3.50 ratio gears on a spool, Moser 35 spline axles (an inch and a half in diameter!) and caliper mounts for Porsche Brembo 4 pot calipers. We ended up using Bill to make all kinds of stuff for us.
Well, once the rear end was bulletproof now the tranny started blowing up. Even with a Quaife straight cut close ratio gearset the M46 wouldn't live. Even with cryo treated Quaife gears they broke. We went through two Quaife gearsets. Back to the Amerikanski stuff. A Jerico 4 speed dogbox out of a Winston Cup stockcar was procured, along with a Quartermaster triple disc clutch. Again, John handed me all this stuff along with a wad of hundred dollar bills and said, "Make it fit." You see before we got the stuff I did some research and found that a super T-10 tranny from a Ford (which what the Jerico is based on) has some amazingly similar dimensions to the Volvo tranny. Overall length is very close, input shaft length and pilot bearing is identical. Bill Scribner performaed more artistry and modified the Volvo bellhousing to fit. Amazingly, the standard Volvo clutch fork and throwout bearing work perfectly on the Quartermaster clutch. Because the Jerico is bigger and the shift linkage is external I had to make the tranny tunnel bigger. This required some creative sheetmetal work. I also had to extend the external shift linkage further back, which was a pain in the ass. Oh, but was it worth it! Now we have a bulletproof drive train. Oh yeah, I also had to install a Ford F150 driveshaft. Anyway, it's fun to slam the gears in the dogbox.
Another friend of ours, John Vanlandingham, also has a hand in this car. He has supplied some engine parts, as well as the Ford Escort Cosworth Group A front suspension and brake pieces, and the RS200 Group B wheels to fit them. I supplied the DMS front struts and rear shocks. The car is always evolving.
On the cosmetic side, John's former victim, I mean codriver, always used to take care of the paint work with spray cans. It looked better than it sounds. After the last roll John had one of his sponsors, C&S Autobody, replace damn near the whole body. They cut it off behind the front seats and put on a whole rear half of the body and full roof from a 1980 240, right over the rollcage. The only original body part is the valance panel below the windshield. We ran a couple rallies and then they painted it blue. I painted the yellow flames after that, inspiring the name "The Fire Breathing Monster."
I've got a photo album up at Printroom.com to put images to all the talk about this crazy car. Here's the link:
http://www.printroom.com/ViewAlbum.asp?userid=oppositelock&album_id=124351
-Dave Clark
(John Lane's Enabler)