Just returned from Muscle Car Masters 2015 in Sydney at which the car got a great reception but we managed to damage the bottom end in race 1 after a day of drama at Fridays practice.
At the last race meet one of the welsh (core, freeze) plugs started to weep and we thought we would do the right thing and replace it before the next race meet. In hindsight we should have just let it weep. The best way to put it after having it blow 2 welsh plugs is that we think we now know how it needs to be done but the experience came at a price.
On the Friday at practice the car blew some smoke in turn 1 on lap 2 and the temperature gauge jumped to red hot in a matter of seconds but the damage was done. It had spat the Welsh plug and emptied the coolant By the time the car got back to the pits there was not even steam as there was no water left at all. To say it was hot was an understatement.
We knew it most likely would have warped the head but we had driven 12 hours for the weekends activities so did not intend to give up without having a go at fixing it. We fitted Welsh plug number 2 with some further advice from those with more knowledge and fired the car up to ascertain if we had warped the head. No surprises as the answer was yes. It was 1.00pm Friday afternoon and we had a gracious offer from the owner of Peninsular Engine Services at Brookvale in Sydney that they would machine the head if we got it off. So we stripped the head off it and at 3.30 pm I set out to travel the 50kms from Eastern Creek to Brookvale in Friday afternoon Sydney traffic. I did not arrive at machine shop until 5.30pm and the guys got to work. They had other work to do as well on another car so I did not leave the machine shop until 8.30pm.
Here is the head getting some love
I arrived back at the pits at 9.30pm and we set about putting it all back together. We had a full Head Gasket kit in our spares. We managed to have it fired up at 1.00am in the morning with some work to do on sorting timing when we returned in the morning. So we hit our beds at 2.30am and had to be up at 5.30am as we had to be at the track by 7.00am. We had qualifying at 9.00am.
We tweaked the cars timing and it was running strong and sounded good and we had no leaks and Welsh plug appeared to be holding. So it was off to Qualifying.
I ran the car on the dummy grid whilst waiting to be released and it was idling well and temperature and fluids all good so we rolled out once given the green light. Upon accelerating onto the track I did not know but it spat Welsh plug number 2 straight out and dumped water all way from turn 1 to turn 2. I was concentrating on watching temperature gauge and getting heat in brakes etc so did not see the trail but as I turned into turn 2 the car went straight around and I knew straight away that I had water onto brand new slicks. I gathered it back up and temp gauge was still at 80 so I nursed it back into the garage with gauge only getting to 120 and at least this time we had steam so were confident we had not most likely hurt the newly machined head this time.
So we were onto Welsh plug number 3 and more consults with those who know more and we did as instructed but also made a retainer and drilled the small self tapping holes in block just as a precaution. I had to seek special permission which was granted to run from rear of grid in race 1 as I had not Qualified.
Even though we had not hurt the head the car was not quite running as crisply as it was nor could we seem to get the timing in a sweat spot but time was up and it was off to race 1 from rear of grid
Here is race 1 dummy Grid ready to roll out
Car was behaving itself on the out lap so I fell into position for the rolling start and away we went. I was very tentative in first couple of laps waiting for something to let go but started to get a little comfortable and settle into something of a race head space but it started to backfire on deceleration at top of track and I ran the full length of the straight and headed to turn 2 on my last lap. Coming out of turn 2 the fire went out in the engine and I pulled it safely off the track out of the way and had to wait for a flat tow back to pits. The car would turn but not fire. Back in the pits we got the car to fire and it ran for approx 3 seconds before stalling again with lots of blew smoke so we knew it was game over for the weekend. Our guess is the heat on Friday damaged the bottom end to and we have a standing bet that it will be piston 4.
So we packed up everything but the car and cleaned her up so at least we could leave her on display on Sunday as we knew the original driver was going to be at the track and of a number of people who wanted to see the car.
The car got a good reception and due to the controversy back in 1979 surrounding the car people either really love it or hate it. By far more love it than hate it but let the haters hate I say.
We were approached on Saturday if we would be happy to have Spencer Martin the original Driver and Peter Williamson the driver of the Toyota Celica who had the very first in car camera installed for the Bathurst race (world first too if not mistaken) in which he commentated as he went when possible use the car as a backdrop for the interview. This footage is found on one of the early pages of this build and during this commentary he makes comments like "heres that Bloody Volvo" or something similar. It was a great interview to observe and there was plenty of media attention so who knows what will make print or the DVD of the event.
Spencer got to see the car for the first time since 1979 and we got him to sign the glovebox for us as well as our display board. He is an absolute gentleman.
Here is the car Cleaned up ready for Sunday display but no racing
Spencer Martin Left and Peter Williamson right in front of the car
During interview with Spencer and Peter
Spencer signing the glove box for us
An overview from back of track to pits and main grandstand
We will gather our breath over next couple of weeks and then fit the spare engine for the moment whilst we figure out what is legal for engine modifications under the rules and set about building a motor.
The car back home awaiting some attention
Huge Thanks to Kris for spinning the spanners and to the huge assistance from Phil and Daniel at Peninsular Engine Services in Brookvale Sydney for their advice and machine shop services. These guys know their Volvos so if you are looking for someone in Sydney for Volvo engine rebuilding these guys are worth a chat.