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Old 11-06-2009, 03:18 PM   #76
AustenW
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6082 was the only grade listed that my supplier could give me for U channel and plate

6082 welds real good and is a strong alloy incase it gets a belt from grounding the sump
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Old 11-06-2009, 03:25 PM   #77
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Its also nice and strong after the heat cycle of welding
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Old 11-06-2009, 03:30 PM   #78
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Wow...that thing is going to be a BLAST to drive. In a tiny little Caterham 7? Talk about FUN!!!!!!!!
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Old 11-06-2009, 03:34 PM   #79
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6082 costs a little less than 6061 and it machines better.
that sums it up nicely, thanks

costs less and machines better? I can understand why its so common in europe.
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Old 11-06-2009, 03:35 PM   #80
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For those who are into turbo's this was the engine that I was going to put back in the car before I decided it was too much power for the car

Focus SVT turbo motor, destroked to 1858cc with every mod possible running a GT35

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Old 11-06-2009, 03:52 PM   #81
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...too much power...
Whoa whoa whoa, back up -- what???
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Old 11-06-2009, 04:03 PM   #82
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Adopt me.
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If it was always 4th it would be called "usually just under top but sometimes two or three gears down, sometimes it is actually the top itself, and on really old cars, it doesn't exist". Which is silly.
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Old 11-06-2009, 04:17 PM   #83
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Adopt me.
How old are you?
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Old 11-06-2009, 04:38 PM   #84
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whats the injector on the top of the valve cover with the two hoses for?

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Old 11-06-2009, 04:43 PM   #85
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whats the injector on the top of the valve cover with the two hoses for?

-Sam
Its an air to air injector from WRC for boost control

I use it to map boost to what gear i'm in

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Old 11-06-2009, 04:48 PM   #86
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Won't it burn out with no fluid to cool it?
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Old 11-06-2009, 04:50 PM   #87
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No its an air injector

The works Ford World Rally Cars have been using them for years

If its good enough for a works team is good enough for me


Last edited by AustenW; 11-06-2009 at 05:00 PM..
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Old 11-06-2009, 06:07 PM   #88
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muhahhahaahhhaaa

hoegaarden mmmmmmmmmmmmm. looks good austen .
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Old 11-06-2009, 07:19 PM   #89
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LOL. Chuck doesn't know his asshole from his earhole.
ditto that.
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Old 11-06-2009, 07:52 PM   #90
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After reading the racecar engineering article I came away convinced the volvo 5 banger (whitebolck for that matter) architecture is the wrong starting point for a 300 hp n.a. engine.

why not, for instance, a honda k24? compact, light, spins like mad, and comparatively cheap. This is the second k24 dyno I looked at, a very easily achieved 280 hp:
http://www.honda-tech.com/showthread.php?t=2623974

I love Volvos, have owned many and will own more of them, think they are a bargain, praise be and all that. But I personally would move to a more modern architecture.

Which, begs a question, respectfully: Why the na volvo motor?

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Old 11-06-2009, 09:13 PM   #91
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Which, begs a question, respectfully: Why the na volvo motor?
It sounds better.
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Old 11-06-2009, 10:07 PM   #92
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It sounds better.
But, yes, it does.
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Old 11-06-2009, 10:49 PM   #93
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But, yes, it does.

I could not agree more on the sound. I love the 5 banger sound...
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Old 11-07-2009, 02:53 AM   #94
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Its an all alloy engine and it has the right stroke to make upto 10k rpm (77mm stroke)

Rod ratio is also very good at 2:1

Steel crank as standard

20 valves as apposed to 16v

And the 5 cyl sounds awsome IMO

And no one has tried to do a high power Nasp 5cyl for the road that I know of so I though I'd be different
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Old 11-07-2009, 03:32 AM   #95
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Originally Posted by AustenW View Post
Its an all alloy engine and it has the right stroke to make upto 10k rpm (77mm stroke)
Are there any potential issues harmonically? Do you have any particular strategies in terms of damping resonances etc?

I suppose they have shorter cranks than the sixes which helps, but I dunno how the firing order etc affect things. Should be interesting!
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Old 11-07-2009, 08:15 AM   #96
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I'm using a Rattler crank dampener and having the full assembly dynamically balanced at vibration free here in the UK

They balance F1 engines and originally did the balancing for TWR for the volvo touring car engines

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Old 11-07-2009, 08:19 AM   #97
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http://www.vibrationfree.co.uk/Rattler.htm
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Old Yesterday, 08:03 PM   #98
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You make it seem like your major focus was 300hp naturally aspirated. It that's the case then maybe u should go with the honda k series... just my opinion anyway. IF you're prejudice against honda, you can make that power with a Ford Duratec.
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Old Yesterday, 08:09 PM   #99
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You make it seem like your major focus was 300hp naturally aspirated. It that's the case then maybe u should go with the honda k series... just my opinion anyway. IF you're prejudice against honda, you can make that power with a Ford Duratec.
You COULD. Volvo's aren't for everyone. Go back to Hondalandia.
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Old Yesterday, 11:20 PM   #100
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I dont understand why the valve stem was so small if they were only running 8500rpm

The extra head flow from the waisted stem would be very minimal

Valvetrain weight is not an issue at those type of rpm's

Also cant understand why they went so big on lift (21mm)

max valve flow is achieved at approx 1/4 valve diameter, the largest valve six I have managed to fit in a B5 head is 35mm diameter

There were engines in th BTCC running 4 cylinders and similar power with far less spec than that

Sounds like alot of bull**** to me IMO

Also the lobes on those cams only look like 14mm lift as the base circles are quite large


Raceco in the UK are getting over 300bhp out of the new 4cyl duratec engines with oversized valves, and 14mm 300 deg plus cams etc.

http://www.raceco.com/
So...in order to speculate on that, you apparently know the exact CFM that engine was pumping. Which I highly doubt.

That said...so long as you can find a decent set of cams for the whiteblock, 300 n/a should be a relative cakewalk. The engine has enough going for it in terms of displacement and valves. It certainly won't be cheap - I'd HATE to see the price tag of custom cams and full headwork with O/S valves - but it would be easily possible if you had the money to invest in it.

...does anyone even make off the shelf "sport" cams for the whiteblocks? I've never even bothered looking.
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