Just a curious question I have. I had assumed the best way to assemble the harness under the hood was going to be to solder it, which I don't mind doing, but a couple people now have told me that I shouldn't, due to engine heat potentially causing a break in the solder.
Solder melts at ~700? so, unless you have an engine fire, it's fine. The issue with soldered connections is vibration, especially at connectors, causing cracking and bad connections over time. If you mechanically secure your harness well so that it doesn't flex at all at the connectors, then soldering is fine. If it were me, I'd solder the harness on a benchtop then install it. If I had to install it in-place, I'd use crimps. Both should have heat shrink over the connection.
I assume "shielded twisted pair" on the diagram is a reference to the gray insulation around a set of black and grey wires. The shielded wires are Pins #1 and #24, correct? Seems to make sense in my mind but I just want to be entirely positive before I do anything drastic.
A shielded cable contains 1, or more, standard wires surrounded by either a woven metal shield or a tin foil like shield. One end of the shield gets connected to the sensor ground at the MS. I'm thinking you have just a 2-wire cable with grey plastic outer insulation, not a shielded cable. If you have a hall sensor, it has pretty good noise immunity. VR sensors can have noise problems and need a shielded cable.
IAC Valve:
having converted to an LH2.4 2 Wire IAC valve, I assume it doesn't really matter which wire goes on which lead so long as it's to the correct place?
Check the MS docs - you want it so that the valve opens fully when power is applied. You may be able to change to "Valve Mode - Inverted" but I'm not sure if this works on a 2-wire TPS.
850 TPS:
My 850 TPS is mounted and ready to rock, but I can't find a good pinout, so I'm not sure which wire goes where. I have a brown/black wire, an orange/white wire, and a solid yellow wire. I need to know which wire does what!
Measure resistance between each set of 2 pins while rotating the TPS. If resistance doesn't change, the pin you're not probing is the TPS signal to MS. Once you've found TPS pin, measure resistance to either of the other pins. If the resistance is ~0 when closed, that pin goes to ground, and 3rd pin to Vref. (Use Vref +5volts, not +12volts -- the +12volts may be too large for the MS inputs.)