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It'll buff out? 242

Don't think a straight edge will help much -- pretty sure that panel has a slight curve from top to bottom and front front to back. Perhaps some kind of profile gauge. They look 'square' - but they're not.

I get that a straight edge is too "straight" no profile. But it will give you a point of reference.
 
~30 years back when I was doing body & paint, they made a product called "Fiber Fill" which was basically a really thick primer like material. BITD, what you did once you believed the panel had been worked flat, was to shoot this quarter with that spray fill, and then sand with your 18" long flex sanding board (stiff foam backed with aluminum). A ton of that debris would hit the shop floor, but slowly/surely the lows would be filled. A good body man could "feel it straight" with a dust covered hand..... you feel what you cannot see in primer.
 
I would stay away from that "spray bondo" stuff. Better off hammer and dolly, heat and cool the panel, shrinking hammer and dolly, you get my drift. Also no metal filler stuff. It will take some work but you will end up with just a skim coat of filler and a better repair.
 
I would stay away from that "spray bondo" stuff. Better off hammer and dolly, heat and cool the panel, shrinking hammer and dolly, you get my drift. Also no metal filler stuff. It will take some work but you will end up with just a skim coat of filler and a better repair.

Absolutely. Takes craft/skill and patience which is generally in short supply in most body shops these days. And because it takes a ton of time, often why a new/straight replacement panel is welded in. In my experience, eventually the fillers will crack.
 
Not to speak for DET17, but I think he is referring to using a filler after the hammer & dolly work, not just hitting the panel with it at this stage.
Great work NONHOG!!
Steve
 
It comes in handy finding low spots.

It's handy for finding spots that aren't straight. ;) Problem is it can't distinguish between a low spot that's actually low, and a low spot that's where it should be between 2 spots that are too high. Hammer/dolly/shrink/stretch, guide coats and a good hand/eye.
 
Not to speak for DET17, but I think he is referring to using a filler after the hammer & dolly work, not just hitting the panel with it at this stage.
Great work Larry!!
Steve

ftfy, LOL

Yes it'll no doubt take a skim coat, no big deal.
Its already past what the average guy would just start filling with mud.
I'm not the average guy but I am limited in bodywork experience. Done enough to understand the process but not enough to consider myself "experienced"
Lucky for me Larry is helping me out. :rockon:
 
Haven't seen this!

Not again! But the Ford 302 is a very strong engine for this car and you know all the solutions now. I'm still impressed with mine.

Subscribed.
 
Haven't seen this!

Not again! But the Ford 302 is a very strong engine for this car and you know all the solutions now. I'm still impressed with mine.

Subscribed.

I could do it in less than half the time of the last one. LOL Have not ruled it out.
Local guy parting a 2WD Explorer, in my town. Must be a sign?
 
Thanks. Stud welder? I am currently looking at the Motor Guard and the H&S. Reading reviews. Been wanting one.

Stud welders are a great tool. Ask around I'm sure someone in your group already owns one. My friend has one. I borrowed it to pull a small crease on the silver coupe. Easy peasy. I too was thinking of buying one but the tool would not get much use. Nice to have but already have enough things.:)
 
I'm not familiar with the one you posted but I don't see why not, unless you plan to go into the body repair business.

The other thing I'd suggest before trying to do too much more is to strip that panel back to clean metal. All that color and texture variation on there now will mess with your perception, making it much harder to see and feel where you're really at. If you're worried about rust forming give it a light coating of primer, and re-apply as necessary as you strip and work and strip and work.
 
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Timmy wanted to say, Happy Thanksgiving!
 

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Not update but excited to see this.
 

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That's a fun tool to use. Makes you want to dent a panel just to try it out.:) Don't forget to grind off the paint first before you weld.
 
That's a fun tool to use. Makes you want to dent a panel just to try it out.:) Don't forget to grind off the paint first before you weld.

good tool! good luck!
Excited to try it out. I do have a van with a dent
that will be a good test run. Besides Larry asked me to not use it on the Volvo until he gets back. I'm okay with that.
.
Any thoughts on painting the tail lights?
Want to duplicate the silver/gray with a bomb can.
 
Eastwood reflective chrome for the perimeter. The gray part, ??? I'm sure they also have something very close.
 
Larry came over today and finished off the roughing portion.
Really happy with how it is going.
Up to me now.
 

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