3D Printed Parts Thread - Page 4

Chilm · 01-09-2021, 12:38 PM

Quote:

Originally Posted by RickATL

So if i wanted to be able to get into this. Anyone wanna recommend a printer that could do most of the things in this thread.

Ender 3D V2 for sure.
For under $300,= best deal evah...

RickATL · 01-09-2021, 12:39 PM

Quote:

Originally Posted by theknave

These are primarily substitutes for plastic parts right? 3D printers print a plastic-like material, ya?

Eventually, we'll lose aftermarket support for metal parts, I imagine... the heavier pieces, like control arms and whatnot.

And eventually all electronic parts will be extinct, in which case nothing electronic in the car will be Volvo. Everything will have to be megasquirted and we'll be buying our relays from Target.

By then someone will have created a kit for an efficient electric motor swap. Its coming. Ive seen some crazy mods down at caffeine and octane. Various models with tesla drives.

Broke4speed · 01-09-2021, 12:55 PM

Pretty much anything can do what's here.

It's important to have a couple things in your printer to make it easier though. A heated bed, a workspace that's at least 200x200 (if square), and a community to offer help with your specific model. A good starting point is a Creality Ender 3, which is unofficially the 'standard' printer. Parts are readily available, modifications are well documented, there are thousands of Youtube videos on every problem you could encounter, and the community is huge.

One thing to keep in mind is that the more exotic materials (Nylon, etc) require nozzle temperatures much higher than a standard printer can achieve, and are not a good idea for beginners. PLA is the default material, it requires no special preparations and is the best place to start because it's very forgiving

.

RickATL · 01-09-2021, 12:59 PM

Quote:

Originally Posted by Chilm

Ender 3D V2 for sure.
For under $300,= best deal evah...

Thanks. Do i need the seperate enclosure to scan items? Im getting me one of these. ��

https://www.amazon.com/dp/B07GYRQVYV..._fhE-FbJ9JP6M3

What about that one?i guess its not the v2 though?

Chilm · 01-09-2021, 01:08 PM

Quote:

Originally Posted by RickATL

Thanks. Do i need the seperate enclosure to scan items? Im getting me one of these. ��

https://www.amazon.com/dp/B07GYRQVYV..._fhE-FbJ9JP6M3

What about that one?i guess its not the v2 though?

https://www.creality3dofficial.com/p...-v2-3d-printer

Broke4speed · 01-09-2021, 01:11 PM

Might as well post up my contribution to the cause. I have been rocking both of these items on my car since the summer, and there has been zero degradation or explosions. I HIGHLY recommend using TPU at 100% infill in order to achieve the proper hardness. The swaybar bushings were done with 95A and the endlink bushings were done with 85A. Flexibles are REALLY tough to print, so be warned if you've never done it before. You print the swaybar bushings and then slice them along the side in order to get them over the bar. That's another reason to use 100% infill.

https://www.thingiverse.com/thing:4342586

TPU are thermoplastics, so they WILL soften with high heat. They won't melt, but they'll probably get softer. I live in Canada, so I was able to test these on days up to 30*C, and everything has been fine...considering they're hidden under the car. I don't know what will happen if you're stuck in traffic, in LA, on a freshly paved highway. I have NO idea what will happen if they're used in freezing temperatures (my car is a spring/summer/fall cruiser). Use at your own risk.

The second thing I made was an addition to the Blippy cupholder for 240s. I prefer can drinks to coffee, so a cupholder that couldn't hold cans was no use to me. I made a quick little can adapter that slots into the Blippy design to allow can use. It's removable too, just in case I ever feel like having a coffee or fountain drink

. A hole is needed in the bottom to prevent vacuum lock (it fits very close to the can), and I didn't notice until after it was uploaded on thingiverse.

https://www.thingiverse.com/thing:4716183

rom · 02-21-2021, 10:57 AM

Quote:

Originally Posted by Chilm

Ender 3D V2 for sure.
For under $300,= best deal evah...

i'll second this. i got mine for like 150 on sale at microcenter with a glass bed and auto bed leveler.

RickATL · 02-21-2021, 01:36 PM

On sale or was it an open box. My microcenter shows they did have them for 259, but they were open box?

Bodhi_dB · 11-11-2021, 11:40 AM

Guess I'll add my stuff as well.

Grab handle covers!

Before:
img src 40%

After:
Painted the whole lot with matte black spray paint.

img src 40%

https://www.thingiverse.com/thing:4970473

LeedomtoFreedom · 11-11-2021, 12:18 PM

I'm currently working on a center console made from PETG but my god is it an undertaking. The struggle is getting it all to fit seamlessly since my largest build plate can only accommodate ~9 in.

HiSPL · 11-11-2021, 12:23 PM

Quote:

Originally Posted by LeedomtoFreedom

I'm currently working on a center console made from PETG but my god is it an undertaking. The struggle is getting it all to fit seamlessly since my largest build plate can only accommodate ~9 in.

Dude if you are successful I would totally do this.

Is it a copy of the stock one? Or are you integrating some changes, like maybe a charge port or something.

My center console has returned to the dust from which it came. I need one but don't want to spend on the knockoffs. Would love a printable console.

HiSPL · 11-11-2021, 12:24 PM

As my contribution I'm trying to print some plates that let you use standard 1156/1157 bulbs in the tail lights. Get rid of the stock housings forever.

Problem is I'm learning 3d modeling from scratch and have very little time to devote to it.

Bodhi_dB · 11-11-2021, 12:26 PM

Quote:

Originally Posted by LeedomtoFreedom

I'm currently working on a center console made from PETG but my god is it an undertaking. The struggle is getting it all to fit seamlessly since my largest build plate can only accommodate ~9 in.

Oh that's a huge undertaking indeed.. Getting a nice finish afterwards is quite the struggle too. Though you can potentially make a way sturdier part. With thicker walls + a few % infill.

LeedomtoFreedom · 11-11-2021, 12:47 PM

It has to print in pieces. I'm developing a way to interlock the pieces together in a nice way. Anyway, it's going to take a while but I thought it'd be cool

HiSPL · 11-11-2021, 02:57 PM

Quote:

Originally Posted by LeedomtoFreedom

It has to print in pieces. I'm developing a way to interlock the pieces together in a nice way. Anyway, it's going to take a while but I thought it'd be cool

It would be so much more than just cool.

LeedomtoFreedom · 11-15-2021, 01:15 PM

Anyone have any other requests?

HiSPL · 11-15-2021, 01:48 PM

Quote:

Originally Posted by LeedomtoFreedom

Anyone have any other requests?

The center console would be legit cool af for me.

As far as making a strong joint between pieces, I like this guy's approach. These joints have to be airtight and very strong. He does the jb weld on all his builds.

https://www.youtube.com/watch?v=4_4t...annel=HexiBase
https://www.youtube.com/watch?v=sV3P...annel=HexiBase

He doesn't have a video explaining his jointing method, but usually talks about it in some form when he's glueing stuff together.

philski o'flood · 11-15-2021, 02:05 PM

Quote:

Originally Posted by LeedomtoFreedom

Anyone have any other requests?

heavy duty versions of

the 240 OEM clutch cable adjuster nut

the plastic nipple thing on the 240 HVAC box that holds the fresh and recirculate bellows
"Link w spring & seal 140/164/240/260 73-93 Part # 1215425

propav8r · 11-15-2021, 02:53 PM

I'm working on some speaker grilles/brackets. Almost done now.

Broke4speed · 11-15-2021, 03:59 PM

OH yeah...I dig that.

dl242gt · 11-15-2021, 06:01 PM

Quote:

Originally Posted by LeedomtoFreedom

Anyone have any other requests?

door lock knobs in different colors. The plastic handle on the rear seat release on late model
245. Knobs for the wagon rear interior panels?

bkaushansky · 11-19-2021, 02:00 PM

I've got a few things in *.STL format ready:
Manual window crank with extended reach to allow for clearance of larger speakers
Center dash faux speaker cover
245 Visor clip
5 1/2" front door speaker ring
CAE style shifter knob
245 rear seat release latch ('88)
Shifter boot lower trim with clips for leather cover

In Progress:
True round headlight conversion for any 7" lamp with separate DRL LEDs
240 snow caps

dandeluca · 11-19-2021, 02:51 PM

I did not see it in this thread so I will probably model up and 3D print a rear main seal installation tool soon. Im just doing this to make installing my seal a little easier, but if anyone has any 'feature' request let me know.

dl242gt · 11-19-2021, 04:20 PM

I have the rear main seal tool if you want to scan mine.

LeedomtoFreedom · 11-19-2021, 07:01 PM

We should make a drive of some sort if anyone would like to post their 240 related 3d prints if they choose to release them. So we can have it all in one place. Just to localize them for the future of volvo.

01-09-2021, 12:55 PM	#78
Broke4speed Board Member Join Date: Oct 2009 Location: Marionville, Ontario, Canada	Pretty much anything can do what's here. It's important to have a couple things in your printer to make it easier though. A heated bed, a workspace that's at least 200x200 (if square), and a community to offer help with your specific model. A good starting point is a Creality Ender 3, which is unofficially the 'standard' printer. Parts are readily available, modifications are well documented, there are thousands of Youtube videos on every problem you could encounter, and the community is huge. One thing to keep in mind is that the more exotic materials (Nylon, etc) require nozzle temperatures much higher than a standard printer can achieve, and are not a good idea for beginners. PLA is the default material, it requires no special preparations and is the best place to start because it's very forgiving . __________________ 1984 244/ AQ171C / T5

01-09-2021, 01:11 PM	#81
Broke4speed Board Member Join Date: Oct 2009 Location: Marionville, Ontario, Canada	Might as well post up my contribution to the cause. I have been rocking both of these items on my car since the summer, and there has been zero degradation or explosions. I HIGHLY recommend using TPU at 100% infill in order to achieve the proper hardness. The swaybar bushings were done with 95A and the endlink bushings were done with 85A. Flexibles are REALLY tough to print, so be warned if you've never done it before. You print the swaybar bushings and then slice them along the side in order to get them over the bar. That's another reason to use 100% infill. https://www.thingiverse.com/thing:4342586 TPU are thermoplastics, so they WILL soften with high heat. They won't melt, but they'll probably get softer. I live in Canada, so I was able to test these on days up to 30C, and everything has been fine...considering they're hidden under the car. I don't know what will happen if you're stuck in traffic, in LA, on a freshly paved highway. I have NO idea what will happen if they're used in freezing temperatures (my car is a spring/summer/fall cruiser). Use at your own risk. The second thing I made was an addition to the Blippy cupholder for 240s. I prefer can drinks to coffee, so a cupholder that couldn't hold cans was no use to me. I made a quick little can adapter that slots into the Blippy design to allow can use. It's removable too, just in case I ever feel like having a coffee or fountain drink . A hole is needed in the bottom to prevent vacuum lock (it fits very close to the can), and I didn't notice until after it was uploaded on thingiverse. https://www.thingiverse.com/thing:4716183 Last edited by Broke4speed; 01-09-2021 at 01:42 PM..*

11-11-2021, 11:40 AM	#84
Bodhi_dB Newbie Join Date: Nov 2021 Location: Delft, Netherlands	Guess I'll add my stuff as well. Grab handle covers! Before: After: Painted the whole lot with matte black spray paint. https://www.thingiverse.com/thing:4970473 Last edited by Bodhi_dB; 11-11-2021 at 11:51 AM..

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02-21-2021, 01:36 PM	#83
RickATL Family's fleet manager Join Date: Jan 2015 Location: Atlanta	On sale or was it an open box. My microcenter shows they did have them for 259, but they were open box?

11-11-2021, 12:24 PM	#87
HiSPL Fanking Champion 1993 Join Date: Jan 2015 Location: College Station, TX	As my contribution I'm trying to print some plates that let you use standard 1156/1157 bulbs in the tail lights. Get rid of the stock housings forever. Problem is I'm learning 3d modeling from scratch and have very little time to devote to it.

11-11-2021, 12:47 PM	#89
LeedomtoFreedom Board Member Join Date: Oct 2017 Location: Ingleside	It has to print in pieces. I'm developing a way to interlock the pieces together in a nice way. Anyway, it's going to take a while but I thought it'd be cool

11-15-2021, 01:15 PM	#91
LeedomtoFreedom Board Member Join Date: Oct 2017 Location: Ingleside	Anyone have any other requests?

11-15-2021, 03:59 PM	#95
Broke4speed Board Member Join Date: Oct 2009 Location: Marionville, Ontario, Canada	OH yeah...I dig that.

11-19-2021, 02:00 PM	#97
bkaushansky Board Member Join Date: Jun 2021	I've got a few things in *.STL format ready: Manual window crank with extended reach to allow for clearance of larger speakers Center dash faux speaker cover 245 Visor clip 5 1/2" front door speaker ring CAE style shifter knob 245 rear seat release latch ('88) Shifter boot lower trim with clips for leather cover In Progress: True round headlight conversion for any 7" lamp with separate DRL LEDs 240 snow caps

11-19-2021, 02:51 PM	#98
dandeluca Board Member Join Date: Jun 2020 Location: Bordentown NJ	I did not see it in this thread so I will probably model up and 3D print a rear main seal installation tool soon. Im just doing this to make installing my seal a little easier, but if anyone has any 'feature' request let me know.

11-19-2021, 04:20 PM	#99
dl242gt Old and boxy but good. Join Date: Jun 2002 Location: S NJ, a suburb of Phila.	I have the rear main seal tool if you want to scan mine.

11-19-2021, 07:01 PM	#100
LeedomtoFreedom Board Member Join Date: Oct 2017 Location: Ingleside	We should make a drive of some sort if anyone would like to post their 240 related 3d prints if they choose to release them. So we can have it all in one place. Just to localize them for the future of volvo.